High-Quality Triple-Layer Snack Production Line — The Innovative Solution for Premium Manufacturing by Smartpack

In today’s fast-evolving snack industry—where manufacturers compete to deliver bold innovations, exceptional taste, and superior quality—Smartpack’s Triple-Layer Corn Chips Production Line emerges as a game-changing solution for brands aiming to stand out.
This advanced system doesn’t just produce standard corn chips; it delivers premium triple-layer chips with unmatched texture, enhanced crispiness, and extraordinary consumer appeal—giving your brand a powerful competitive edge.

Whether you're launching a new brand or expanding your current product range, this line gives you high-speed production, operational efficiency, and precise control at every stage—ensuring faster results and higher profitability.

Overview

The Triple-Layer Corn Chips Production Line is a fully integrated industrial system engineered to manufacture multi-layered corn snacks using a fully automated workflow.

The product moves through several advanced stages:

• Preparation & Mixing

• Extrusion & Forming

• Drying & Roasting

• Flavoring

• Packaging

Thanks to its cutting-edge design, the line ensures consistent quality, exciting flavor variety, and a perfectly crisp texture that captivates consumers at every retail point.

What Is the Triple-Layer Corn Chips Production Line?

It is a full industrial system designed to produce multi-layer corn chips that deliver superior crunch, diverse flavors, and an eye-catching appearance.
The entire line is powered by an intelligent PLC control system to maintain optimal, stable performance throughout production hours.

System Components

1. Mixing Unit

Ensures perfectly uniform dough preparation for even ingredient distribution before layer formation.

2. Extruder Unit

The heart of the system—responsible for shaping the dough into multiple layers and bonding them to create the signature triple-layer structure before drying.

3. Drying & Roasting Unit

Delivers golden, crispy, well-developed chips with ideal texture and moisture balance.

4. Flavoring Drum

Evenly applies a wide range of flavors, including:

• Cheese

• Barbecue

• Chili

• Mustard
  …with precise coating consistency.

Technical Specifications

Operation – Maintenance – Inspection

Operation

✔ Start mixing unit
✔ Set extruder temperature
✔ Monitor flavoring according to recipe
✔ Ensure proper packaging output

Routine Maintenance

✔ Clean units after each cycle
✔ Inspect sensors
✔ Test motors
✔ Monitor temperature levels

Technical Inspection

✔ Check chip thickness
✔ Verify even flavor distribution
✔ Confirm crispiness and color accuracy

Spare Parts & Operating Hours

Essential Spare Parts

✔ Forming molds
✔ Sensors
✔ Extruder blades
✔ Conveyor belt
✔ Pumps

Operating Hours

• Daily operation: up to 10 hours

• Light maintenance every 24 hours

Technical & Commercial Requirements

Technical Requirements

✔ 380V electrical supply
✔ Proper ventilation
✔ Level flooring
✔ Adequate space

Control System

✔ Smart PLC
✔ Touchscreen interface
✔ Stable performance

Commercial Conditions

✔ Manufacturer warranty
✔ Operational training
✔ Ongoing technical support

How to Order

1️⃣ Contact the Smartpack team
2️⃣ Share your required specifications
3️⃣ Receive a detailed quotation
4️⃣ Sign & schedule installation
5️⃣ Start production + get full training

FAQ

1. What’s the difference between regular corn chips and triple-layer chips?
   Triple-layer chips offer superior crunch, flavor depth, and product durability.

2. Does the line require many workers?
   No—only 1 to 3 operators are needed.

3. Can I add custom flavors?
   Yes—the flavoring drum supports all flavor types.

4. Can it integrate with packaging machines?
   Absolutely—you can connect it to advanced packaging systems.

5. What is the production capacity?
   Up to several hundred kilograms per hour, depending on settings.

6. Is technical support available?
   Yes—Smartpack provides training, startup assistance, and ongoing maintenance support.

Elevate Your Brand with Triple-Layer Excellence — Only with Smartpack!

Innovative product. Powerful performance. Fully integrated industrial efficiency.
Smart manufacturing solutions designed to boost your quality and profitability.