Corn Chips Production Line 400 kg/hour — The Integrated Industrial Solution from Smartpack

Do you want your brand to rise to a new level in the snacks industry?
Do you aim to produce large quantities of corn chips with high speed, efficiency, and consistent quality?
If the answer is yes, then the Smartpack 400 kg/hour Corn Chips Production Line is designed specifically for you.

This production line combines output power, operational flexibility, and robust industrial engineering, giving you strong competitiveness in both local and international markets.
Start now and move toward high profitability and rapid expansion with an operating system that guarantees optimal performance from day one.

General Description

This production line is a complete solution for producing corn chips starting from raw materials and ending with the final packaged product.
With a production speed reaching up to 400 kg/hour, it is the ideal choice for large factories, established companies, and ambitious projects looking to produce large volumes without compromising product quality or flavor consistency.

The line includes:

• Mixing unit

• Extruder and forming unit

• Drying and roasting units

• High-efficiency flavoring unit

• Integrated packaging and filling machines

Each part of the system is designed for strength, easy control, and stable performance.

Technical Specifications Table

Detailed Description of Production Line Components

1. Mixing and Preparation Unit

Raw corn is mixed with the required amounts of water and initial seasoning inside a heavy-duty mixing unit.

• Uniform distribution

• Adjustable rotation speed

• Corrosion-resistant and easy to clean

2. Extruder Unit — The Core of the Process

This unit is responsible for:

• Cooking the dough under pressure

• Shaping chips through the mold

• Controlling chip thickness

• Determining the final texture

The adjustable temperature and extrusion speed give you precise control over the output.

3. Drying and Roasting Unit

After forming, the pieces enter drying and roasting units to achieve:

• Ideal crispiness

• Attractive golden color

• High energy efficiency

4. Flavoring Drum

At this stage, flavors are added such as:

• Cheese

• Chili

• Barbecue

• Ketchup

• Custom flavors

The unit ensures even distribution of flavoring across all chips.

5. Final Packaging and Filling

The line can be connected to a variety of Smartpack packaging solutions depending on production needs.

Operation – Maintenance – Inspection

Operation

• Start the mixing unit and ensure proper dough consistency

• Adjust extruder temperature

• Monitor drying and roasting stages

• Operate the flavoring unit according to required flavors

Routine Maintenance

• Clean the mixing and extruder units regularly

• Inspect heating elements

• Test sensors periodically

• Check motor condition

Technical Inspection

• Monitor chip thickness

• Test flavor distribution

• Ensure uniform color and crunchiness

• Calibrate measuring units

Spare Parts & Working Hours

Available Spare Parts

• Molds

• Temperature sensors

• Cutting blades

• Conveyor belts

• Fans and pumps

Recommended Working Hours

• Daily operation: 8–10 hours

• Continuous operation possible with light scheduled maintenance

Technical & Commercial Requirements

Technical Requirements

• 380V three-phase electricity

• Strong and level flooring

• Adequate ventilation

• Clean water supply

Commercial Terms

• Manufacturer warranty

• Full operational training

• After-sales technical support

• Availability of spare parts

Contracting Process

1. Contact the Smartpack team

2. Specify required production output and machine configuration

3. Receive a detailed quotation

4. Finalize the agreement

5. Installation, training, and full commissioning

Frequently Asked Questions

1. What is the production capacity of this line?
   It reaches up to 400 kg per hour, ideal for large factories and medium-sized projects.

2. Can different flavors be produced?
   Yes, the flavoring unit supports virtually any flavor.

3. Does the line require a large workforce?
   No, only 2 to 3 operators are needed.

4. Can it be integrated with other packaging systems?
   Yes, it can be connected to several advanced packaging solutions.

5. Does it include training and maintenance support?
   Yes, the system includes operator training, spare parts availability, and technical support.

6. Can the line be customized?
   Yes, both production capacity and specifications can be adjusted according to the customer’s needs.

Start strong with the 400 kg/hour Corn Chips Production Line — reliable performance, high quality, and sustainable profitability.

Smartpack provides integrated industrial solutions that elevate your production to a professional level.