Smartpack Corn Chips Production Line – 125 kg/hour

High Productivity That Opens the Door to Profitability

If you aim to enter the snacks market and turn your idea into a successful production business, the Smartpack 125 kg/hour Corn Chips Production Line is the strongest starting point.
It is not just a production line; it is a smart investment that opens the door to a massive market, allowing you to produce a popular, fast-selling, and highly profitable product.
Start today with a professional line that combines technology, quality, and ease of operation, and make your mark in a market that grows continuously.

Overview

The Smartpack 125 kg/hour Corn Chips Production Line is a fully integrated industrial system designed to convert raw corn into crispy, flavored corn chips.
The line operates with a precise mechanism based on:

• Mixing the raw materials

• Steam cooking under pressure

• Shaping through the extruder

• Roasting to achieve crispiness

• Flavoring

• Final packaging

It is suitable for small, medium, and large factories and is designed for continuous operation, minimal maintenance, and high-quality output that builds strong consumer trust.

Components of the 125 kg/hour Corn Chips Production Line

1. Mixing Unit

This unit blends raw corn with water and formulation ingredients to form a homogeneous dough.

• Strong construction for continuous mixing

• High-quality materials

• Adjustable mixing speed

2. Extruder Unit

This is the most critical part of the line. It is responsible for:

• Cooking the dough under pressure

• Shaping the product based on the mold

• Defining chip thickness

• Determining density and texture

The extruder allows you to produce a wide variety of chip shapes.

3. Drying Unit

Removes excess moisture from the product before roasting, improving crispiness and extending shelf life.

4. Roasting / Frying Unit

This is where the product gains its golden color and crunchy texture.

• Precise temperature control

• Energy-efficient operation

• Sturdy and safe design

5. Flavoring Drum

Applies flavors such as:

• Cheese

• Chili

• Ketchup

• Barbecue

• Or any custom flavor

The drum ensures uniform flavor distribution.

6. Packaging Unit

The line can be integrated with professional Smartpack packaging solutions, including:

• Dry product filling machines

• Shrink wrapping machines

• Vacuum packaging machines

• Fully automatic filling machines

• Popcorn production line

Technical Specifications

Operation – Maintenance – Inspection

Operation

• Start the mixer and adjust water quantity

• Set the extruder temperature

• Monitor shaping and extrusion output

• Test flavor before packaging

Maintenance

• Clean the mixer and extruder after each cycle

• Inspect sensors

• Lubricate moving parts

• Perform periodic motor maintenance

Inspection

• Verify chip thickness

• Ensure flavor uniformity

• Test weight accuracy

• Monitor cooking levels

Spare Parts and Operating Hours

Available Spare Parts

• Molds

• Temperature sensors

• Grinding blades

• Motors

• Conveyor belts

Operating Hours

• Continuous operation: 8–12 hours

• Light maintenance every 24 hours

• General maintenance every 3 months

Technical and Commercial Requirements

Technical Requirements

• 380V electrical supply

• Level flooring

• Good ventilation

• Clean water source

Commercial Terms

• Official warranty

• Full operation training

• Spare parts supply

• Year-round technical support

Contracting Process

1. Contact the Smartpack team

2. Specify the required production capacity

3. Receive a detailed quotation

4. Sign the agreement

5. Installation, operation, and training

Frequently Asked Questions

1. Can the production capacity be increased?
   Yes, larger capacities can be manufactured upon request.

2. Is it suitable for small projects?
   Yes, the compact design makes it ideal for small businesses.

3. Can different flavors be added?
   Yes, the flavoring unit supports multiple flavor types.

4. Does it require many workers?
   No, only one or two workers are needed.

5. Can the same line produce other snack types?
   Yes, by changing molds, various snack shapes can be produced.

Start your production journey with the Smartpack 125 kg/hour Corn Chips Line — a powerful solution that ensures leadership and profitability from day one.

Smartpack provides industrial solutions that enhance efficiency, quality, and production stability.