Smartpack Popcorn Production Line

The Complete Industrial Solution for High-Quality Professional Popcorn Production

In an increasingly competitive snack market, popcorn production is one of the most profitable and sustainable food projects. With modern industrial technology, you can now launch professional popcorn production with premium quality through the Smartpack Popcorn Production Line, which combines:

 

---

General Overview

The Smartpack Popcorn Production Line offers a fully integrated industrial solution that starts from corn popping and ends with filling and packaging the final product in various container types.

This line is ideal for:

• Medium-scale factories

• Start-up projects

• Food processing companies

• Private Label brands

The system can be configured to operate at capacities ranging from 80 to 160 kg/hour, depending on the selected setup.

---

Popcorn Production Line Components – Detailed Specifications

1. Corn Popping Machine – Popcorn Popper

⭐ Technical Specifications:

• Production capacity: 70–120 kg/hour

• Heating type: Natural Gas / LPG

• Popping chamber: Alloy Steel heat distribution layer

• Heating pot thickness: 6–8 mm (high-temperature resistant)

• Heat distribution fans: Yes

• Thermal insulation: Ceramic fiber, resistant up to 1000°C

• Heating safety system: Safety valve + temperature cut-off sensor

• Control panel: Gradual flame control

---

2. Flavor Mixer – 175 L Capacity

⭐ Specifications:

• Capacity: 175 liters

• Material: Food-grade Stainless Steel 304

• Motor: Angle motor 1.5–2.2 kW

• Mixing system: Reverse Dual Rotation

Flavor Pump:

• High-viscosity pump

• Flow rate: 0.5 – 3 L/min

• Food-grade silicone hoses

 

---

3. Popping Oven with Vibrating Shaker

⭐ Specifications:

• Vibration type: Vibro Shaker

• Number of vibrators: 2 units

• Motor power: 0.75 kW each

• Vibration speed: 500–3000 vibrations/min

• Material: Stainless Steel 304

---

4. Screening Machine

⭐ Specifications:

• Frame: Stainless Steel 304

• Screening mesh: Mesh No. 12–16

• Function: Separates unpopped kernels without product loss

---

5. Filling & Packaging Machine

⭐ Specifications:

• Filling speed: 20–30 packs/minute

• Filling method: Weight or volume (on request)

• Filling volumes: 500 – 1000 – 1200 ml

• Sealing type: Double thermal sealing

---

Complete Technical Specifications Table

Item	Specification
Production capacity	80–160 kg/hour
Control type	PLC / Standard control
Heating type	Gas / Electric (optional)
Structure	Stainless Steel 304
Filling speed	Up to 30 packs/min
Flavor types	Salted – Caramel – Chocolate – Strawberry – Custom flavors

---

Operation – Maintenance – Inspection

Operation

• Start heating source

• Adjust corn feeding rate

• Monitor kernel separation

• Adjust flavor pump

• Start filling operation

Routine Maintenance

• Clean popping kettle

• Inspect gas lines

• Lubricate motors

• Clean mixing drum

• Calibrate weighing cells

Inspection

• Electrical safety check

• Temperature sensor testing

• Ensure vibration unit stability

---

Spare Parts & Operating Hours

Available Spare Parts

 

Operating Hours

• 10–12 hours daily operation

• Light maintenance between shifts recommended

---

⚙️ Operating, Commercial & Control Conditions

Operating Conditions

 

Control System

 

Commercial Terms

 

---

Contracting Procedure

1. Select model and required capacity

2. Receive official quotation

3. Sign supply agreement

4. Manufacturing – shipping – installation – commissioning

---

❓ Frequently Asked Questions

 

 

---

Start Your Project Today with Smartpack