High-Performance Industrial Corn Chips Production Line

In the world of snacks, corn chips are among the most popular products in both local and global markets.
To produce a premium, crispy product that satisfies consumers, you need a fully integrated production line that combines precision, speed, and complete control.

This is where the Smartpack Corn Chips Production Line comes in — a professional industrial solution designed to meet the needs of factories and ambitious production projects seeking:

✔ Consistent product quality
✔ High productivity
✔ Uniform shape and flavor
✔ Continuous, non-stop operation

This line integrates seamlessly with various packaging systems such as:

• Powder Filling Machine – Smartpack

• Front Conveyor for Packed Bags – Smartpack

giving you a complete production vision from start to finish.

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Overview of the Smartpack Corn Chips Production Line

The Smartpack line is a fully integrated system that carries out every stage of corn chip manufacturing — from cleaning the corn to final packaging. The stages include:

• Cleaning

• Soaking

• Grinding

• Dough preparation

• Forming

• Frying

• Oil extraction

• Drying & cooling

• Final conveying

This highly efficient system is engineered for production lines requiring:

✔ Crispy chips with uniform quality
✔ High processing speed
✔ Automated precision control
✔ Repeatable, stable results

It can be integrated with packaging systems such as:

• Powder Filler Machine – Smartpack

• 4-Nozzle Liquid Filling Machine – Smartpack

depending on the packaging type.

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Components of the Corn Chips Production Line

1) Corn Washing & Cleaning Unit

Removes dust and impurities from raw corn.

2) Corn Soaking Unit

Adjusts moisture levels before processing.

3) Corn Grinding Machine

Grinds kernels to the proper size for dough formation.

4) Dough Preparation Unit

Creates a smooth, uniform corn dough.

5) Corn Slice Forming Machine

Shapes dough into thin, even slices.

6) Professional Frying Machine

Fry the slices to achieve the signature crispiness.

7) Oil Extraction Unit

Removes excess oil for better product quality.

8) Drying & Cooling Unit

Ensures the chips are crisp and stable.

9) Final Conveyor

Moves the finished chips toward packaging.

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⭐ Advantages of the Smartpack Corn Chips Production Line

1) Consistent Product Quality

Produces crispy chips with uniform taste and appearance.

2) Advanced Electronic Control

PLC + HMI touchscreen for adjusting speed and temperature.

3) Robust Industrial Design

Stainless steel structure that is corrosion-resistant and easy to clean.

4) High Production Output

Suitable for medium- and large-scale industrial operations.

5) Smooth Integration with Packaging Lines

Compatible with multiple filling and packing systems.

6) High Operational Efficiency

Designed for long, continuous work cycles with minimal downtime.

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⚙️ Technical Specifications

Specification	Details
System Type	Corn Chips Production Line
Control System	PLC + HMI
Voltage	220V / 380V
Capacity	Depends on model
Material	Food-grade stainless steel
Safety	Electrical protection + sensors
Application	Production of crispy corn chips

Materials Used

✔ Stainless steel 304
✔ High-performance motors
✔ Precision sensors
✔ Heat-resistant oil pumps
✔ Industrial conveyor systems
✔ Drying & cooling units

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How It Works – Operating Description

1. Cleaning corn in the washing unit.

2. Soaking to balance moisture.

3. Grinding corn and preparing the dough.

4. Forming the dough into uniform slices.

5. Frying the slices in hot oil for crispiness.

6. Filtering excess oil to reduce fat content.

7. Drying and cooling for final product quality.

8. Conveying chips to the packaging section.

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Routine Maintenance

Daily

✔ Clean washing unit
✔ Remove dough residues
✔ Check operating sensors

Weekly

✔ Inspect oil pumps
✔ Lubricate motors

Monthly

✔ Calibrate PLC
✔ Test safety systems

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⏱️ Optimal Working Hours

✔ 12–18 hours daily
✔ Can operate 24 hours in shifts
✔ Suitable for heavy industrial production

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Spare Parts & Availability

✔ Oil pumps
✔ Sensors
✔ Motors
✔ Control panels
✔ Conveyor belts

All parts are available through Smartpack Spare Parts Department.

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Operating Requirements

✔ Stable electricity
✔ Good ventilation
✔ Solid flooring
✔ Trained operator

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Commercial Terms

✔ 1-year warranty
✔ Installation & commissioning
✔ Free training
✔ Technical support
✔ Flexible payment options

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Control Features

✔ HMI touchscreen
✔ PLC system
✔ Safety alarms
✔ Speed & temperature control

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Standards & Certifications

✔ CE certified
✔ Food-grade materials
✔ Full electrical safety
✔ Stable industrial operation

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Professional Contract Process

1. Determine your production needs

2. Receive technical & financial proposal

3. Sign contract

4. System preparation

5. Shipping & installation

6. Operator training

7. Warranty & maintenance

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❓ Frequently Asked Questions

Q: What is the production capacity?
A: It depends on the chosen model and can be tailored to your needs.

Q: Does it require a specialized team?
A: No — operation is simple with basic training.

Q: Can it be connected to packaging systems?
A: Yes, it integrates smoothly with many filling units.

Q: Are spare parts available?
A: Yes — always available from Smartpack.

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The Smartpack Corn Chips Production Line provides a complete industrial solution for producing high-quality, crispy corn chips — boosting product competitiveness and guaranteeing consumer satisfaction with every batch.

For full packaging integration, you can connect it to:

• Powder Filling Machine – Smartpack

• Front Conveyor for Packed Bags – Smartpack