Liquid Soap Mixing & Homogenizing Machine for Industrial Production

In the world of liquid cosmetic manufacturing—such as liquid soap, shampoo, shower gel, and liquid detergents—the quality of homogenization and mixing plays a critical role in the success of the final product.
Uneven homogenization leads to inconsistencies in texture, color, foaming, and active ingredients — ultimately affecting product quality on the market.

For this reason, the Smartpack Liquid Cosmetics Homogenizing Line – Liquid Soap provides a complete industrial solution that combines high-power mixing, precise homogenization, and full process control at every stage of production.

With this line, you can guarantee perfectly uniform liquid products that ensure customer satisfaction and enhance your market position among top competitors.

Application of the Liquid Cosmetics Homogenizing Line – Liquid Soap

This system is used for all mixing, homogenizing, and heating stages of liquid materials used in the production of liquid soap, shampoo, body cleansers, shower gel, and more.

It is highly efficient at:

✔ Perfectly blending different ingredients
✔ Even distribution of active agents
✔ Ensuring consistent homogenization in every batch
✔ Producing large quantities quickly

It can also be integrated directly with filling units such as the Smartpack 4-Nozzle Liquid Filling Machine, creating a complete production workflow from homogenization to packaging.

Components of the Homogenizing Line

1) Raw Material Receiving Tank

For loading initial liquids, acids, and oils.

2) High-Speed Primary Mixing System

Performs fast pre-mixing before homogenization.

3) Homogenizer Unit

Provides excellent particle distribution throughout the liquid.

4) Heating Tank

Heats the mixture to specific temperatures for optimal blending.

5) Transfer Pump

Moves the homogenized mixture to the filling unit.

6) 4-Nozzle Liquid Filling Machine

Accurate filling of liquid soap into bottles.

7) Post-Filling Conveyor

Transfers final products to the capping or secondary packaging stage.

⭐ Features of the Liquid Cosmetics Homogenizing Line

1) Very High Homogenization Performance

Ensures perfectly even ingredient distribution in the final product.

2) Industrial-Grade Durability

Strong stainless-steel structure (Food Grade 304).

3) Full Electronic Control

PLC + HMI interface for adjusting mixing speed, time, and temperature.

4) Excellent Production Speed

Ideal for continuous high-volume production.

5) Compatibility With Filling Units

Connects directly with the Smartpack 4-Nozzle Filling Machine.

6) Low Waste Output

High homogenization reduces material loss.

 Technical Specifications

Materials Used

✔ Food-grade stainless steel
✔ High-efficiency industrial pumps
✔ Temperature sensors
✔ Advanced control panels
✔ Industrial conveyor
✔ Industrial mixing blades

How It Works (Operation)

1. Load raw materials into the receiving tank.

2. Activate the high-speed primary mixer.

3. Pass the liquid through the homogenizing unit.

4. Heat the mixture to achieve the required viscosity and uniformity.

5. Transfer the homogenized liquid to the filling machine.

6. Fill bottles with high-precision settings.

7. Finished products move onto the conveyor for capping or packaging.

 Routine Maintenance

Daily

✔ Clean tanks
✔ Remove liquid residues
✔ Check temperature sensors

Weekly

✔ Inspect transfer pumps
✔ Lubricate motors

Monthly

✔ Calibrate homogenizer units
✔ Test safety systems

 Ideal Operating Hours

✔ 12–18 hours per day
✔ 24-hour operation possible with shift system
✔ Suitable for large-scale industries

Spare Parts & Availability

✔ Pumps
✔ Temperature sensors
✔ Control panels
✔ Mixing blades
✔ Conveyor belts

Available through:
Smartpack Spare Parts Department

Operating Requirements

✔ Stable electricity supply
✔ Good ventilation
✔ Solid floor surface
✔ Trained operator

Commercial Terms

✔ One-year full warranty
✔ Installation & commissioning
✔ Free training
✔ Continuous technical support
✔ Flexible payment options

Control Features

✔ HMI touch screen
✔ PLC system
✔ Temperature and safety alarms
✔ Full control over all settings

Standards & Certifications

✔ CE compliant
✔ Food-grade materials
✔ Full safety system
✔ High operational efficiency

Professional Contracting Procedure

1. Define production requirements

2. Receive technical + financial offer

3. Sign contract

4. System preparation

5. Installation & commissioning

6. Operator training

7. Warranty & maintenance

❓ Frequently Asked Questions

Q: Does the system work with all liquid products?
Yes, it supports all liquid cosmetic and homogeneous products.

Q: What is the production capacity?
From 100 to 1000 liters per hour depending on the model.

Q: Is it easy to operate?
Yes, thanks to the user-friendly HMI interface.

Q: Are spare parts available?
Yes, always available at Smartpack.

✔ With the Smartpack Liquid Cosmetics Homogenizing Line – Liquid Soap, you gain a fully integrated system combining mixing, homogenizing, and filling — ensuring a high-quality, uniform final product and boosting your market competitiveness.