Juice Production & Filling Line – Smartpack

A Complete Industrial System for High-Quality Juice Manufacturing

The juice industry is one of the fastest-growing segments of the food sector, driven by rising demand for natural, concentrated, and flavored juices. Whether you’re planning to launch a new juice brand or upgrade your current production line, the Smartpack Juice Production & Filling Line combines modern technology, consistent performance, and exceptional product quality.

Smartpack’s fully integrated line transforms fresh fruits or concentrates into a finished, market-ready product — giving your business a strong competitive edge and supporting steady expansion.

General Overview

The juice production line is a fully integrated system that covers all stages of juice preparation, including:

• Fruit washing

• Grinding and extraction

• Filtration

• Pasteurization

• Filling and sealing

• Final packaging

It is built according to international food safety standards to ensure:

✔ Superior product quality
✔ Full food-grade safety
✔ High production capacity
✔ Economical operation
✔ Easy integration of multiple flavors and juice types

Suitable for producing:

• Natural juices

• Concentrated juices

• Flavored beverages

• Pasteurized juices

• Processed fruit-based products

Production Process – Step-by-Step

1. Fruit Washing & Preparation

Fresh fruits are washed thoroughly using spray and cleaning systems to remove dust, impurities, and unwanted particles.

2. Grinding & Extraction

The fruits are crushed to extract juice or—depending on the recipe—separate pulp from the liquid phase.

3. Primary Filtration

The juice passes through fine filters to remove seeds, coarse fibers, and create a smoother consistency.

4. Pasteurization (Thermal Processing)

A vital step that eliminates harmful bacteria and extends shelf life, while maintaining natural flavor and freshness.

5. Flavoring & Enhancers (Optional)

Natural flavorings or approved additives can be incorporated to refine taste and balance acidity.

6. Automatic Filling

Juices are filled into various packaging formats with high precision:

✔ Bottles
✔ Cups
✔ PET containers
✔ Tetra Pak cartons (upon request)

Each container is filled with accurate volume control and sealed tightly.

7. Final Packaging

Containers are labeled, packed, and prepared for distribution across retail or wholesale channels.

Technical Specifications

Operation – Maintenance – Quality Checks

Daily Operation

✔ Start washing units
✔ Adjust extraction speed
✔ Set pasteurization temperature
✔ Monitor filling pressure
✔ Inspect final product quality

Routine Maintenance

✔ Clean tanks and filters
✔ Test temperature sensors
✔ Inspect pumps and conveyor belts
✔ Lubricate rotating parts
✔ Scheduled maintenance for valves and screens

Quality Inspection

✔ Check juice texture and color
✔ Test Brix/acidity level
✔ Verify sealing strength
✔ Random weight testing

Spare Parts & Operating Hours

Available Spare Parts

✔ Filters
✔ Temperature & pressure sensors
✔ Cutting blades
✔ Pumps & conveyor belts
✔ Filling and sealing components

Operating Time

• Daily operation: 8–12 hours

• Continuous operation with light maintenance every 24 hours

• Full monthly maintenance recommended

Technical & Commercial Requirements

Technical Requirements

✔ 380V electrical supply
✔ Flat and stable flooring
✔ Efficient drainage system
✔ Proper ventilation
✔ Clean water source

Control System

✔ PLC control
✔ Touch screen interface
✔ Overload protection system

Commercial Terms

✔ Full warranty
✔ Operator training
✔ After-sales technical support
✔ Guaranteed spare parts availability

Contracting Steps

1️⃣ Contact the Smartpack team
2️⃣ Define required production capacity
3️⃣ Receive the price quotation
4️⃣ Approve specifications
5️⃣ Installation – Operation – Training

Frequently Asked Questions

1. What raw materials can be used?
Fresh fruits, concentrates, flavorings, and more.

2. What production capacities are available?
500 to 5000 L/hour depending on your needs.

3. Can multiple flavors be produced?
Yes — the line can be customized for multi-flavor production.

4. Does the line require continuous maintenance?
Light daily maintenance plus monthly full maintenance.

5. Can it be integrated with other packaging machines?
Yes — it is compatible with most packaging and labeling systems.

6. How many workers are needed?
Only 2–4 operators.

7. Is professional training included?
Yes — full operational training is provided before launch.

Start Your Juice Manufacturing Project with a Fully Integrated Smartpack Line!

High Quality – Strong Productivity – Intelligent Operation.