Corn Chips Production Line – 30 Shapes by Smartpack

If you’re looking for a powerful and highly profitable project in the snack manufacturing world, Smartpack’s 30-Shape Corn Chips Production Line is your perfect choice.
This system doesn’t just produce standard corn chips — it gives you unlimited diversity in shapes, sizes, and flavors, putting your brand at the forefront of the competition.

Whether your goal is to supply local markets or expand into global markets, this production line delivers exceptional operational flexibility, scalability, high productivity, easy maintenance, and full control over every stage of the manufacturing process.

Overview

The 30-Shape Corn Chips Production Line is a fully integrated industrial system designed to manufacture multiple shapes of corn chips with high efficiency.
The line prepares the raw material, forms it into more than 30 innovative shapes, roasts it, flavors it, and packages it professionally — all under precise control that guarantees consistent quality and perfect flavor distribution.

This line is ideal for medium and large factories, as well as businesses aiming to diversify their product range with high production capacity.

What Is the 30-Shape Corn Chips Production Line?

It is an advanced industrial system capable of producing corn chips in over 30 different shapes, such as:

• Slices

• Sticks

• Rings

• Stars

• Squares

• Circles
  … and many other creative shapes.

This variety helps your brand appeal to a broader range of consumers and satisfy diverse market preferences.

System Components & Units

1. Preparation & Mixing Unit

Raw corn is mixed with the necessary additives with high precision to ensure ideal consistency before shaping.

2. Extruder Forming Unit

This unit uses multiple specially designed molds to produce over 30 different shapes.
✔ Easy mold replacement
✔ Multi-shape production on the same line

3. Drying & Roasting Unit

The product passes through drying and roasting units to develop its signature crunch and attractive golden color.

4. Flavoring Unit

Flavors such as:

• Cheese

• Chili

• Barbecue

• Ketchup

• Hot spices

• Mustard

…are added and distributed evenly across all pieces.

Technical Specifications Table

Operation – Maintenance – Inspection

Operation

✔ Start the mixer
✔ Adjust extruder temperature
✔ Monitor production speed
✔ Test flavors before packaging

Routine Maintenance

✔ Clean mixing units
✔ Check temperature sensors
✔ Test conveyor motion
✔ Inspect electrical components

Technical Inspection

✔ Calibrate chip shapes
✔ Test uniform distribution
✔ Monitor color and crispiness

Spare Parts & Operating Hours

Available Spare Parts

✔ Multiple forming molds
✔ Sensors
✔ Blades
✔ Pumps
✔ Electrical components

Operating Hours

• Daily operation: 8–10 hours

• Continuous operation with light maintenance

Technical & Commercial Requirements

Technical Requirements

✔ 380V three-phase power
✔ Good ventilation
✔ Stable flooring

Control System

✔ PLC control panel
✔ Touchscreen interface
✔ Full-stage operation control

Commercial Conditions

✔ Warranty
✔ Training
✔ Technical support
✔ Available spare parts

How to Order

1️⃣ Contact the Smartpack team
2️⃣ Define the required capacity and shapes
3️⃣ Receive a detailed quotation
4️⃣ Confirm and sign the agreement
5️⃣ Installation + Training + Start-up

FAQ

1. What makes the 30-shape chips line special?
   Its ability to produce multiple shapes that attract consumers and diversify your brand.

2. Can I produce different flavors?
   Yes — the system supports multiple flavors with even distribution.

3. Does it require many workers?
   No — only 2–3 technicians are sufficient.

4. Can it be connected to packaging machines?
   Yes — for example, it integrates with shrink wrapping machines.

5. Is technical support available?
   Yes, including training and after-sales support.

6. Can custom shapes be designed?
   Yes — customized molds can be manufactured upon request.

Start Your Project with Over 30 Corn Chip Shapes — Variety & Quality Powered by Smartpack!

A fully integrated production line — easy operation — outstanding market results.
Advanced industrial solutions that elevate your brand to the top.