Pellet chips production line with packing machines weighing 250 kg / h

How to Establish a Pellet Chips Production Project with a Capacity of 250 kg/hour

If you are looking for a profitable and sustainable industrial food project, a pellet chips production line is one of the most promising opportunities—especially when designed with a medium production capacity that meets local and regional market demand.

Pellet chips are crispy snack products made from potato, corn, or wheat powder, which are fried, seasoned, and packed into ready-to-sell bags. Due to their convenience and wide consumer acceptance, pellet chips enjoy stable and continuous demand across snack food markets.

The production line discussed here operates at a capacity of 200–250 kg per hour and relies on high-precision multihead weighing and packaging machines to ensure consistent quality and uniform final products.

What Does the Pellet Chips Production Line Include?

This industrial pellet chips line consists of several fully integrated sections:

• Vibrating Feeder
  Ensures smooth and continuous feeding of raw materials into the production line.

• Material Conveyor Line
  Transfers materials between production stages efficiently.

• Pellet Feeding System
  Supplies pellets to the fryer at a controlled and consistent rate.

• Main Fryer Unit
  Equipped with approximately 177 liters of oil capacity and a PLC control panel for precise temperature and process control.

• Oil Filtration Mesh Conveyor
  Removes excess oil from the product and automatically returns filtered oil to the fryer, reducing waste.

• Seasoning and Flavoring Drum
  A rotating drum designed to distribute seasoning powder evenly across the chips.

• Automatic Z-Type Conveyor
  Transfers finished chips smoothly to the weighing and packaging section.

• Multihead Weighing & Packaging Machines
  Typically 3 multihead weighers, each with 14 weighing heads, capable of accurate dosing from 10 to 1000 grams, ensuring uniform bag weights and premium packaging quality.

Line Features and Manufacturing Materials

This production system offers several key advantages:

• High Medium Capacity
  200–250 kg/hour, ideal for medium-scale factories targeting local and regional markets.

• 304 Stainless Steel Construction
  Ensures food safety, hygiene compliance, and easy cleaning.

• Fully Automatic Operation
  Minimizes human intervention and enhances operational stability.

• PLC-Controlled Frying System
  Maintains consistent frying temperatures and uniform product quality.

• Integrated Oil Filtration System
  Optimizes oil consumption and reduces operational losses.

Step-by-Step Production Process Overview

Raw Material Preparation

Potato, corn, or wheat powder is mixed with forming agents to create pellets, which are then fed into the vibrating feeder.

Frying Process

Pellets are fried in the main fryer under controlled temperature settings until the desired crispness and color are achieved.

Oil Removal

Fried chips pass through a dual mesh conveyor system that removes excess oil and automatically recycles it back into the fryer.

Seasoning and Mixing

Seasoning powders are evenly sprayed and mixed inside a rotating drum to ensure consistent flavor distribution.

Feeding to Packaging

The finished product is transferred via conveyor to the multihead weighing machines.

Weighing, Filling, and Packaging

Chips are accurately weighed (10–1000 g), filled into bags, and sealed tightly, ready for distribution.

Comparison of Pellet Chips Production Line Options

Market Study and Profit Potential

The snack food market—especially chips—shows steady and growing demand due to ease of consumption, wide distribution, and popularity across all age groups.

With a 200–250 kg/hour pellet chips line, a factory can:

• Supply local retail markets

• Expand into supermarkets and modern trade channels

• Enter regional Arab markets

• Offer multiple flavors based on consumer preferences

Estimated Cost Elements

• Complete production line setup

• Multihead weighing and packaging machines

• Seasoning and final packaging equipment

• Energy, labor, and maintenance costs

With proper management and effective marketing, the project can achieve a strong return on investment in the medium term, with additional profit opportunities through new flavors or related snack products.

Smart Tips Before Purchasing a Pellet Chips Production Line

• Define a clear operational and market plan

• Choose weighing and packaging machines compatible with line capacity

• Ensure availability of technical support and spare parts

• Invest in automation to reduce labor costs

• Plan future expansion to include corn chips or healthier snack options

Frequently Asked Questions

What does “weighing and packaging machines” mean?
They are machines that accurately measure and dispense product by weight into bags, ensuring compliance with specifications.

Can multiple flavors be produced on the same line?
Yes, the seasoning drum allows easy switching between flavors based on the production plan.

Is a 250 kg/hour line suitable for new projects?
Yes, it is an excellent choice for medium-scale factories with room for future expansion.

What is the difference between automatic and semi-automatic systems?
Automatic systems reduce manual intervention and provide higher consistency and productivity.

Why is PLC control important in the fryer?
It ensures stable temperature control, better quality, and reduced oil waste.

The Smart Investment Decision Starts with the Right Supplier

Establishing a 200–250 kg/hour pellet chips production line requires high-quality equipment and a fully integrated system to guarantee stable operation and consistent product quality.

Investing in professional filling, packaging machines, and complete production lines from an experienced supplier helps you achieve:

• Consistent industrial-quality output

• Lower operating costs

• Greater scalability

• Reliable after-sales technical support

Smart Pack provides customized industrial solutions tailored to your production needs, helping you reach faster and more secure investment returns.